Automotive Electronics

New Energy Vehicle Control System Project

A new energy vehicle manufacturer

Project Background

The client is a leading domestic new energy vehicle manufacturer requiring high-reliability automotive-grade PCBs for its battery management system (BMS) and motor controller.

Customer Needs and Challenges

Automotive-grade products require zero defects, must pass IATF 16949 certification, operate within a temperature range of -40°C to 125°C, and withstand intense vibration and shock.

Solutions

Establish a dedicated automotive-grade production line, strictly adhere to the IATF 16949 standard, select high Tg laminates and premium copper foil, optimize stack-up design and impedance control, and implement full-process traceability management.

Implementation Results and Outcomes

  • Successfully passed IATF 16949 certification and customer audits
  • Product defect rate below 5 PPM
  • Over tens of thousands of units supplied in bulk
  • Earned "Excellent Supplier" status from customers

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